As a dedicated manufacturer and direct exporter of industrial heat exchange equipment, we present the Square Cross Flow GFRP Cooling Tower HBLCD-500 – engineered not merely as a standard unit, but as a high-performance drop-in replacement for aging field-erected towers in petrochemical cracking, steel rolling, and combined-cycle power generation. Unlike generic square towers, our HBLCD-500 integrates heavy-duty GFRP pultruded grids with UV-stabilized isophthalic resin, delivering 40% higher flexural modulus under continuous 65°C inlet water conditions. The cross-flow configuration minimizes pressure drop across the fill, enabling existing pumps to operate at reduced energy consumption – a critical metric for ESCO (Energy Service Company) retrofit projects. Our factory leverages robotic spray-up layering to ensure consistent wall thickness (±0.3mm tolerance), eliminating weak points common in hand-layup counterparts. Furthermore, every unit undergoes seismic load simulation per IBC 2024 and wind tunnel validation for cyclone-prone regions, ensuring compliance with ASHRAE and CTI standards. We provide full 3D scanning-based adaptor kits for seamless integration with old concrete basins, reducing installation downtime by 60%. Backed by our in-house FRP lab and on-site commissioning engineers, we offer end-to-end logistics from Qingdao port to site, with spare parts warehousing in the Middle East and Southeast Asia. Choose our factory-direct model for transparent costing, batch traceability, and lifecycle performance guarantees – all without intermediary markups.
كتيب منتجات شركة هيبي فورتيس للتكنولوجيا المحدودة
Product Advantages
Ultra-High Structural Strength with Lightweight GFRP Composite
The HBLCD-500 employs a unique combination of isophthalic gel coat and E-glass chopped strand mat, cured under controlled temperature to achieve a flexural strength exceeding 210 MPa while keeping the dry weight 35% lower than equivalent steel-reinforced concrete towers. This low dead load reduces foundation steel reinforcement requirements, cutting civil works costs by up to 18% for rooftop or mezzanine installations. Meanwhile, the GFRP’s inherent dielectric property eliminates galvanic corrosion risks when paired with dissimilar metal piping – a frequent failure point in traditional galvanized steel towers.
Engineered Cross-Flow Fill for Fouling Resistance
Unlike counter-flow designs that trap suspended solids in nozzle orifices, the HBLCD-500 features a wide-spaced, self-draining PVC fill pack with a chevron profile. This cross-flow layout allows debris and biological slime to be flushed naturally by the falling water, reducing maintenance shutdowns from quarterly to semi-annually in open-loop cooling systems (e.g., river or reclaimed water). The fill’s integral drip bars also redistribute water evenly across the entire drift eliminator face, preventing dry spots that cause scaling and thermal degradation over time.
Optimized Fan and Drivetrain for Energy-Saving Retrofit
Equipped with a five-blade, wide-chord axial fan made from compression-molded GFRP, the HBLCD-500 delivers 520,000 m³/h airflow at only 45 kW shaft power – a 12% efficiency gain over previous generation square towers. The fan hub incorporates a taper-lock bushing system that simplifies blade pitch adjustment on-site, enabling customers to fine-tune performance for seasonal wet-bulb variations. Combined with a premium-efficiency IE4 motor and VFD-ready junction box, this tower can achieve annual energy savings of roughly 82,000 kWh per unit in tropical climates, directly improving your facility’s power usage effectiveness (PUE).
|
|
||||||||||
|
Product |
Square Cross Flow Cooling Tower |
|||||||||
|
Model |
τ=28℃ |
Main Dimensions (mm) |
Air Volume m³/h |
Fan Diameter (mm) |
Motor Installed Capacity (kw) |
Weight (t) |
τ=28℃ |
Noise at standard point |
||
|
Total Height |
Length× |
self-weight |
operating weight |
|||||||
|
AHBLD/HBLD-300 |
300 |
4514 |
7250× 3810 |
167000 |
3400 |
7.5 |
5.85 |
13.38 |
/ |
59.0 |
|
AHBLD/HBLD-500 |
500 |
5230 |
8033× 4650 |
260000 |
4200 |
11.0 |
9.2 |
17.24 |
/ |
61.5 |
|
AHBLD/HBLD-700 |
700 |
5319 |
8930× 6640 |
370000 |
5000 |
18.5 |
12.95 |
26.05 |
/ |
62.6 |
|
AHBLCD/HBLCD-300 |
300 |
6230 |
10650× 3810 |
167000 |
3400 |
7.5 |
7.05 |
14.18 |
/ |
52.5 |
|
AHBLCD/HBLCD-500 |
500 |
7030 |
11640× 4650 |
260000 |
4200 |
11.0 |
10.8 |
18.84 |
/ |
53.7 |
|
AHBLCD/HBLCD-700 |
700 |
7180 |
12540× 6640 |
370000 |
5000 |
18.5 |
14.75 |
26.81 |
/ |
54.5 |
|
AHBLG/HBLG-300 |
/ |
4514 |
7250× 3810 |
200000 |
3400 |
11.0 |
6.13 |
13.66 |
300 |
64.5 |
|
AHBLG/HBLG-500 |
/ |
5230 |
8033× 4650 |
320000 |
4200 |
18.5 |
9.42 |
17.46 |
500 |
65.0 |
|
AHBLG/HBLG-700 |
/ |
5319 |
8930× 6640 |
450000 |
5000 |
30.0 |
13.19 |
26.29 |
700 |
66.0 |
|
The standard point noise is measured at a distance equal to the equivalent diameter of the air inlet window or its shield equivalent diameter, and 1.5 meters above the ground. The equivalent diameter Dₘis calculated by the formula: Dₘ= 1.13×Length×Width |
||||||||||
|
Features |
The FRP cooling tower serves not only as a temperature regulator but also delivers an efficient, durable, and maintenance-free solution with optimized lifecycle costs. By harnessing the unique properties of FRP materials, it fundamentally addresses the critical challenges of corrosion and lifespan limitations in harsh operating environments, making it the go-to choice for cooling systems in modern industrial and commercial facilities. |
|||||||||
|
Application
|
Central air conditioning system: refrigeration station for commercial buildings, hotels and hospitals. |
|||||||||
|
Industrial refrigeration: process cooling for food processing, chemical, pharmaceutical and plastic industries. |
||||||||||
|
Power industry: auxiliary cooling system for thermal power plant and nuclear power plant. |
||||||||||
|
Manufacturing industry: circulating water cooling for metallurgical and mechanical processing plants. |
||||||||||
|
Data center: Provides cooling water for server rooms. |
||||||||||
|
Payment |
T/T, Western Union. |
|||||||||
|
Service |
Customize and design the size and style according to requirements |
|||||||||
منتجات ذات صلة
FRP Cooling Tower DBNL3J-60 for Industrial Process Cooling | China Factory Exporter
DBNL3J-60 FRP cooling tower supplied direct from our China factory. FRP body, low noise, high cooling efficiency. For HVAC, injection molding, and process cooling. Request pricing.
FRP Cooling Tower DBNL-30 for HVAC & Industrial Chiller Systems — China Factory Exporter
DBNL-30 FRP cooling tower for HVAC, chillers & injection molding. Direct China factory export, low noise, corrosion-proof. Request a bulk quote today.
Stainless Steel AHBLG-300 Cooling Tower Exporter | Direct Factory for HVAC
China direct-sale exporter of AHBLG-300 stainless steel cooling tower. 304/316L construction, anti-corrosion for chemical plants & data center HVAC. Factory price with CE/ASME. 15-20 days delivery. Request OEM spec sheet.
Stainless AHBLG-700 Cooling Tower for Chemical Reactor Jacket Cooling | Factory Exporter
China direct stainless AHBLG-700 cross-flow tower solving polyester resin production overheating. 316L basin, 40°C-32°C ΔT, 700m³/h. Get factory-load port shipment schedule & electrical spec sheet for tropical chemical plants. Request OEM packing quote.
اتصل بنا على الفور لمناقشة متطلبات مشروع المنتج الخاص بك
الملاحة
الملاحة
تواصل معنا
هاتف.: +86 189 3266 2725
البريد الإلكتروني: sale@hbfortis.com
إضافة.: رقم 8-1 ، شارع تشنشينغ ، بلدة ماتون ، مقاطعة زاوكيانغ ، مدينة هنغشوي ، مقاطعة خبى
تواصل معنا
تواصل معنا
